1761-L16BWB

1761-L16BWB
1761-L16BWB
1761-L16BWB


杭州卷烟厂卷烟的工艺流程大体上分为制丝和卷包两个流程，制丝过程包括切片，切丝，混丝三大过程，卷包过程包括卷接和包装两个主要程序，制丝过程为作业过程，卷包过程属于离散型作业，各机组都有独立的卷接和包装设备。制丝和卷包有各自的集中控制系统，分别为制丝集控和卷包数采。系统间详细流程图如图2所示，MES从ERP(Enterprise Resource Planning，企业资源计划系统)接收杭州卷烟厂卷烟生产订单生成作业计划，同时接收PDM(Product Data Management，产品数据管理)的工艺标准，质量标准，物料主数据和BOM,生成作业执行计划，指导杭州卷烟厂制丝集控，卷包数采，动力能源和物流系统的执行，根据采集的过程数据反馈，将计划执行结果等数据反馈给ERP， 关闭生产订单。
　　2.2 功能模块
　　MES主要由主数据管理、生产管理、工艺质量管理、设备管理、车间管理、实时控、批次管理、动力能源以及用户管理等九大功能模块组成，以生产执行、工艺质量管理和设备管理三大模块为主，其它六个模块为辅，实现了将上层的计划及时准确的传达给车间生产控制现场，并把车间生产控制现场的生产数据及情况实时的反馈给计划层，从而实现对整个生产过的统一指挥与调度。下面着重介绍生产管理，工艺质量管理，设备管理和主数据管理等与生产密切相关的四个模块。
　　(1) 生产管理
　　生产管理的主要功能是生产计划的调度， 它是ERP生产计划的延伸和发展，它能使制丝计划自动的分解生产工单，通过人工调整和下发，使生产现场能及时准确地进行生产作业，系统需要保证卷烟成品的供应，满足市场供货的需求。MES中生产计划调度的详细流程图如图3所示，结合杭州卷烟厂的实际设备情况，本模块主要分了制丝生产调度、制丝生产执行、卷包生产调度和卷包生产执行四个功能点。
　　a) 制丝调度
　　制丝调度主要是根据成品烟丝需求以及高架库和远程库的库存情况，在用户选择预约物料时自动推算出所需物料的数量，并能在预约物料不够的情况下给出替代方案，为了增加灵活性，还可以通过手动编辑来修改替代方案。根据各产线的产能设计、工艺逻辑和生产计划生成详细的作业工单。
　　b) 制丝执行
　　制丝执行是将作业工单发送给制丝集控系统，以及高架库系统、糖香料厨房系统等配套系统，使系统按作业工单进行作业，生产结束后，对制丝集控系统、高架库系统和糖香料厨房系统的生产结果进行统计，以报表的形式展示给终端用户。在作业过程中，可根据实时控情况对生产工单进行暂停、继续运行以及中止等操作，操作人员对未下发生产的作业工单可以进行修改。
　　c) 卷包调度
　　卷包调用主要根据从ERP计划生成喂丝机工单和卷包机生产工单。
　　d) 卷包执行
　　与制丝执行类似，卷包执行也是将作业工单下发给高架库系统和卷包数采系统，高架库系统根据喂丝机工单将相应的成品烟丝量发送至对应的喂丝机台，喂丝机将烟丝输送至相应的卷接包机组。通过MES的生产管理功能保证了批次任务之间的相互衔接和上下游工序的执行，并且能够实现生产计划层与生产车间控制现场的及时沟通。


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190S-FND3-FC25C-A11-R 18 - 25 A 190S Compact Comb Starter w/CB
100-C37G10 37 A 100-C contactor
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153B-F60FAD-43-1-3-4G-4R-6PX-8L-20E-HC3 Controller w/Circ. Breaker&IC
ACME Supply SWS 252T 5/12/120000-3​02528-01 G SWS252T51212 000030252801G
140M-I8P-B70S-XCM 7 A Molded Case Circuit-Breaker
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1442-PS-0850E0010N Series 1442 8 mm Tip Pick-Up Probe
190S-GND4-F5C-S11 32 - 45 A 190S Compact Comb Starter w/CB
9322-ECRMWENE EC RUNTIME FOR RSVME ON WIN
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190E-ANF2-CB40R 2.5 - 4 A 190E Eco Starter with CB
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140U-KTD3-D12 125 A Trip Unit
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140M-I8P-C50S-PD 140M Circuit Breaker
140NOE77101 Modicon Ethernet 140-NOE-771-01
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191S-AND3-CB40C-KN-R 2.5 - 4 A 191S Rev. Compact Starter w/CB
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1770-CG RS-232C INTERFACE CABLE
150-B97NBRA 150 Motor Controller
9301-2SE2100 RSVIEW32 WORKS 150
153H-F361FBD-57-4R-20D-98X Controller w/Circuit Breaker
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190S-AND2-CB10D 190S Compact Comb Starter w/CB
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109-C09ABE1C-1-7 Non-Reversing Starter
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1497D-A16-M11-0-2 1EN PURPOSE TRANSFORMER
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140UE-N7S3-E12 IEC 1250 A Molded Case Circuit-Breaker
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1585J-M4TBJM-60 RJ45 Ethernet Media
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100-C23SL10 IEC 23 A Contactor
20DD052A0EYNANABE PowerFlex 700S 52 A 40 Hp AC Drive
1492-LDG3C 2-Ckt Blk/1 Feed/1 Grd Ckt w/ Bar 2.5mm
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20BD014A3AYYACB0 PowerFlex 700 14 A 10 Hp AC Drive
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153H-F361FBD-57-6PK Controller w/Circuit Breaker
1756-TBS6H 36 PIN SPRING CLAMP BLOCK WITH STANDARD HOUSING
112-C23ABD1E IEC Enclosed Combination Starter
1485R-P15R5-D5 DeviceNet Physical Media
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190S-FND3-F5C-A20 32 - 45 A 190S Compact Comb Starter w/CB
2094-BM01 MODULE, AXIS, 400/460V, 9A INV.
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20DD027A3EYNANCSL PowerFlex 700S 27 A 20 Hp AC Drive
20AD014A3AYNAEC1 PowerFlex 70 14 A 10 Hp AC Drive
107S-DWD3-DC10C-KY 6.3 - 10 A Reversing Starter & Breaker
1771-A4B I/O CHASSIS ASSEMBLY, 16 SLOT
100-C72UKP00 IEC 72 A 100-C contactor
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20AC5P0A0NYNANC0 PowerFlex 70 5 A 2.2 kW AC Drive
140M-C2T-A40 Motor Protection Circuit Breaker
100-C16UKD10 16 A 100-C contactor
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1494V-DJX644-D-E-H 400A Variable-Depth Disconnect Kit
150B-B54ABDA 150B Motor Controller
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194R-B20-FCS 20 A BS88 with Indicator Fuse Carrier
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107S-BST3-CC16B-V 10 - 16 A Reversing Starter & Breaker
1761-CBL-AS09 MicroLogix Cable
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9399-TKTDG RSSERVER TOOLKIT DEVELOPER'S GUIDE
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140M-C2E-B40-BX-KN MOTOR PROTECTION CIRCUIT BREAKER
100-K09WJ01 IEC 9 A Contactor
140UE-H4E4-C50 IEC 50 A Molded Case Circuit-Breaker
1494V-DR666-A-C-D 60A Variable-Depth Disconnect Kit
100-3UKD10 43 A 100-C contactor
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152H-B180JBDB-52 NEMA Controller w/Fusible Disconn
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100-C16D300 16 A 100-C contactor
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6189V-SLFD144 FLOPPY DISK DRIVE SLIM
9101-0327 CONNECTOR KIT, MOTOR POWER, F/H-6X, STRAIGHT
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1757-PLXS50 PROCESSLOGIX 50 POINT SERVER LICENSE
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